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Hypertherm® Powermax105 SYNC™ Plasma System


7/8” INCH PIERCE. The Powermax105 SYNC™ is a next-generation professional grade air plasma cutter that dramatically simplifies system operation for cutting and gouging up to 32 mm (1-1/4″). Featuring automated system process set-up via advanced RFID-enabled SmartSYNC™ torches and a revolutionary single-piece cartridge consumable that provides trackable utilization data. The Powermax105 SYNC™ maximizes productivity through reductions in downtime, optimized cut quality performance and streamlined consumable inventory management.

Hypertherm® Purchase includes: Plasma System, 25’ft. SmartSYNC™ torch, 25’ft. Clamp, STV®CNC CPC Cable, (3) SmartSYNC™ Cartridges, (3) Ohmic rings, Cut Chart Manual, Instructional USB, (3) year unit warranty and a (1) year torch warranty. IMPORTANT: Depending on the model you select, Plasma Cutting System lead times fall into a queue list for each model series as we receive them from Hypertherm® and out to you. In 100% transparency, we strive to deliver a well-rounded experience. Feel free to call us to chat about lead times. 1-888-701-7101.

Hypertherm® Powermax105 SYNC™ Plasma System

Easy to use

Simplify consumable inventory

& eliminate setup errors.

Productivity gains

Minimizes downtime &


Innovative smart system

End-of-life detection with

Advanced torch communication.

Cartridge performance data

App-Ready dedicated data retrieval 

for tracking & to analyze usage.

Watch Helpful Powermax105 SYNC™ Videos

Why choose the Powermax105 SYNC™ Plasma System?

Instead of five consumable parts, Powermax SYNC systems with their included SmartSYNC™ torch, need only one! Your SmartSYNC™ torch will automatically adjust the amperage and choose the right cutting or gouging mode. Your torch will also tell you when the cartridge consumable is worn out and needs to be replaced. You no longer need to check by unscrewing the stack-up and looking at the electrode. Read the following articles for more information.

What does the Powermax105 SYNC™ include?

The Hypertherm® Powermax105 SYNC system includes the 25' foot RFID-enabled SmartSYNC™ mechanized torch, a 25' foot work lead, STV®CNC CPC Interface Cable ($200 value), one Mechanized Cutting Cartridge (85A Part No. 428934), two Mechanized Cutting Cartridges (105A Part No. 428936), three Ohmic Rings (Part No. 428895), Cut Chart Manual, Instructional USB, 3 year warranty for the unit & 1 year for the torch. The Cartridge Reader is sold separately ( available in our Hypertherm® Consumable Hub ).

Hypertherm Powermax105 sync plasma system

SmartSYNC™ Plasma System

Hypertherm powermax65 sync torch

SmartSYNC™ Machine Torch

25′ ft. Work Lead

CNC Interface Cable

8′ ft. CPC Cable

Hypertherm Powermax105 sync 428934

SmartSYNC™ Cartridges

ohmic rings

3 Ohmic Rings

Hypertherm cut charts guide

Cut Chart Manual & USB

Do Cartridges work with an older Hypertherm® model?

This "Cartridge adapter" is only for the following. Limited functionality with Duramax and Duramax® Lock torches (found on Powermax45 XP/65/85/105). Requires separate torch adapter (Part No. 428951). Does not provide automated process set-up or data transfer. You do not require an adapter if you are purchasing a Hypertherm® Powermax105 SYNC™.
Please call 1-888-701-7101 to order this Cartridge adapter directly with us.

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Got plans to Scribe or Mark your Materials?

Please know in advance that adding a non-Hypertherm® accessory to your torch may void your warranty. Please read your Manufacturer's Manual and Guide for more on Warranty information.
Click here to read Hypertherm® Warranty Information.

Most Do-it-Yourself Industrialists source a third-party product for scribing
with the Hypertherm® SYNC units, called EasyScriber.
Here is an installation video for SYNC units.

What's the real power behind the Powermax105 SYNC™?

Plasma Power Rating: 105 Amps (A) x 160 Volts (VDC) = 16,800 Watts (W)


Cut capacity

CapacityThicknessCut speed
Recommended32 mm (1-1/4″)500 mm/min (20 ipm)
 38 mm (1-1/2″)250 mm/min (10 ipm)
Severance (hand cutting)50 mm (2″)125 mm/min (5 ipm)
Pierce*22 mm (7/8″) 

*Pierce rating for handheld cutting, or mechanized cutting with programmable torch height control.


Maximum removal gouging

CapacityMetal removal rateGouge profile
Typical gouge8.6 kg (19.1 lbs.) per hour6.6 mm D x 6.0 mm W (0.26″ D x 0.24″ W)

General specifications

Input voltages

200–600 V, 3-PH, 50/60 Hz

Kilowatt output

16.8 kW

Input current

200/208/240/480/600 V,

3-PH 58/56/49/25/22 A @ 16.8 kW

Output current

30–105 A

Rated output voltage

160 VDC

Duty cycle @ 104° F

70% @ 105 A, 240 V, 3-PH

80% @ 105 A, 480–600 V, 3-PH

100% @ 94 A, 480–600 V, 3-PH

100% @ 88 A, 240 V, 3-PH

Open circuit voltage (OCV)

300 VDC

Dimensions with handles

592 mm D; 274 mm W; 508 mm H (23.3″ D; 10.8″ W; 20.0″ H)

Weight w/7,6 m (25′) torch

45.3 kg (95 lbs.)

Gas supply

Clean, dry, oil-free air or nitrogen

Optimum inlet gas pressure

7.6–8.3 bar (110–120 psi)

Minimum inlet gas pressure

5.5 bar (80 psi)

Recommended inlet gas flow rate

Cutting: 260 I/min @ 5.9 bar (550 scfh, 9.2 scfm @ 90 psi)

Gouging: 260 I/min @ 4.8 bar (550 scfh, 9.2 scfm @ 70 psi)

Input power cable length

3 m (10′)

Power supply type


Engine drive requirement

30 kW for full 105 A output


CSA-certified for use in the Americas and Asia, except China


Power supplies have a 3-year warranty and torches a 1-year warranty

Have any Hypertherm® Manuals I can look at?

Operator Manual

Mechanized Guide

Reference Guide

Reader User Guide

Cartridge Reader Instructions

Data Analysis Tool

Weight 79 lbs
Dimensions 31 × 22 × 24 in


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