Hypertherm® Powermax85 SYNC™ Plasma System
Easy to use
Simplify consumable inventory
& eliminate setup errors.
Productivity gains
Minimizes downtime &
troubleshooting.
Innovative smart system
End-of-life detection with
Advanced torch communication.
Cartridge performance data
App-Ready dedicated data retrieval
for tracking & to analyze usage.
Watch Helpful Powermax85 SYNC™ Videos
Why choose the Powermax85 SYNC™ Plasma System?
Instead of five consumable parts, Powermax SYNC™ systems with their included SmartSYNC™ torch, need only one! Your SmartSYNC™ torch will automatically adjust the amperage and choose the right cutting or gouging mode. Your torch will also tell you when the cartridge consumable is worn out and needs to be replaced. You no longer need to check by unscrewing the stack-up and looking at the electrode. Read the following articles for more information.
What does the Powermax85 SYNC™ include?
The Hypertherm® Powermax85 SYNC™ system includes the 25' foot RFID-enabled SmartSYNC™ mechanized torch, a 25' foot work lead, STV®CNC CPC Interface Cable ($200 value), one FineCut® Cartridge (30-45A Part No. 428926), two Mechanized Cutting Cartridges (85A Part No. 428934), three Ohmic Rings (Part No. 428895), Cut Chart Manual, Instructional USB, 3 year warranty for the unit & 1 year for the torch. The Cartridge Reader is sold separately ( available in our Hypertherm® Consumable Hub ).
SmartSYNC™ Plasma System
SmartSYNC™ Machine Torch
25′ ft. Work Lead
8′ ft. CPC Cable
SmartSYNC™ Cartridges
3 Ohmic Rings
Cut Chart Manual & USB
Do Cartridges work with an older Hypertherm® model?
This "Cartridge adapter" is only for the following. Limited functionality with Duramax and Duramax® Lock torches (found on Powermax45 XP/65/85/105). Requires separate torch adapter (Part No. 428951). Does not provide automated process set-up or data transfer. You do not require an adapter if you are purchasing a Hypertherm® Powermax85 SYNC™.
Please call 1-888-701-7101 to order this Cartridge adapter directly with us.
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Got plans to Scribe or Mark your Materials?
Please know in advance that adding a non-Hypertherm® accessory to your torch may void your warranty. Please read your Manufacturer's Manual and Guide for more on Warranty information.
Click here to read Hypertherm® Warranty Information.
Most Do-it-Yourself Industrialists source a third-party product for scribing
with the Hypertherm® SYNC units, called EasyScriber.
Here is an installation video for SYNC units.
What's the real power behind the Powermax85 SYNC™?
Plasma Power Rating: 85 Amps (A) x 143 Volts (VDC) = 12,155 Watts (W)
12,155 WATTS of PLASMA POWER
Cut capacity
| Capacity | Thickness | Cut speed |
|---|---|---|
| Recommended | 25 mm (1″) | 500 mm/min (20 ipm) |
| 32 mm (1-1/4″) | 250 mm/min (10 ipm) | |
| Severance (hand cutting) | 38 mm (1-1/2″) | 125 mm/min (5 ipm) |
| Pierce* | 20 mm (3/4″) |
*Pierce rating for handheld cutting, or mechanized cutting with programmable torch height control.
Maximum removal gouging
| Capacity | Metal removal rate | Gouge profile |
|---|---|---|
| Typical gouge | 8.2 kg (18.2 lbs.) per hour | 3.5 mm D x 6.6 mm W (0.14″ D x 0.26″ W) |
General specifications
Input voltages | 200–480 V, 1-PH, 50/60 Hz 200–600 V, 3-PH, 50/60 Hz |
|---|---|
Kilowatt output | 12.2 kW |
Input current | 200/208/240/480, 1-PH 70/68/58/29 A @ 12.2 kW 200/208/240/480/600 V, 3-PH 42/40/35/18/17 A @ 12.2 KW |
Output current | 25–85 A |
Rated output voltage | 143 VDC |
Duty cycle @ 104° F | 60% @ 85 A, 230–600 V, 3-PH 60% @ 85 A, 480 V, 1-PH 50% @ 85 A 240 V, 1-PH 50% @ 85 A, 200–208 V, 3-PH 40% @ 85 A, 200–208 V, 1-PH 100% @ 66 A, 230–600 V, 1/3-PH |
Open circuit voltage (OCV) | 305 VDC |
Dimensions with handles | 483 mm D; 233 mm W; 430 mm H (19″ D; 9.2″ W; 17″ H) |
Weight w/7.6 m (25′) torch | 32 kg (67 lbs.) |
Gas supply | Clean, dry, oil-free air or nitrogen |
Optimum inlet gas pressure | 7.6–8.3 bar (110–120 psi) |
Minimum inlet gas pressure | 5.2 bar (75 psi) |
Recommended inlet gas flow rate | Cutting: 210 I/min @ 5.9 bar (450 scfh, 7.5 scfm @ 85 psi) Gouging: 210 I/min @ 4.8 bar (450 scfh, 7.5 scfm @ 70 psi) |
Input power cable length | 3 m (10′) |
Power supply type | Inverter–IGBT |
Engine drive requirement | 20 kW for full 85 A output |
Certifications | CSA-certified for use in the Americas and Asia, except China |
Warranty | Power supplies have a 3-year warranty and torches a 1-year warranty |
Have any Hypertherm® Manuals I can look at?
Operator Manual
Mechanized Guide
Reference Guide
Reader User Guide
Cartridge Reader Instructions
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