STV® Parameters for Hypertherm 45®XP​

The following Hypertherm® Plasma Cut Settings have been re-arranged specifically for STV®CNC Plasma Table Owners. (For Air Plasma Shielded Consumables).  Select any of the Hypertherm models below to quick jump to the corresponding section:

Hypertherm 45®XP

Hypertherm 65®

Hypertherm 85®

Hypertherm 105®

Hypertherm 125®

Click here for Consumables

Hypertherm 45®XP
Mild Steel - Standard Consumables

Click on the chart titles below for more information.
Material thickness Cut Speed 1 Cut Speed 2 Cutting Height THC Piercing Height Piercing Time Floating Height
16 Gauge
249
229
0.06
128
0.15
100
0.5
14 Gauge
225
205
0.06
128
0.15
200
0.5
10 Gauge
129
109
0.06
128
0.15
400
0.5
3/16”
85
65
0.06
129
0.15
500
0.5
1/4"
48
28
0.06
130
0.15
600
0.5
3/8"
33
13
0.06
136
0.15
800
0.5
1/2"
18
13*
0.06
141
0.15
1000
0.5
5/8"
13
8*
Edge Start
146
Edge Start
Edge Start
0.5
3/4"
7
2*
Edge Start
151
Edge Start
Edge Start
0.5
7/8"
6
1*
Edge Start
154
Edge Start
Edge Start
0.5
1"
4
1*
Edge Start
157
Edge Start
Edge Start
0.5
Please Note: “Floating height” has been set at 0.5” inch as default, but can be changed to your preference.
Please Note: “Cut Speed 2” has been set 20” in/min slower than “Cut Speed 1”. Adjust Accordingly within 20-40” in/min.
Please Note: “Cut Speed 2” with a ( * ) has been set 5” in/min slower than “Cut Speed 1”. Adjust Accordingly within 5 – 8” in/min.
Gas Flow Rate – slpm/scfh: 151/320 Hot (cut flow); 184/390 Cold (post flow)

Click here for Consumables

Hypertherm 45®XP
Mild Steel - FineCut® Consumables

Material Thickness Current Cut Speed 1 Cut Speed 2 Cutting Height THC Piercing Height Piercing Time Floating Height
26 Gauge
40A
325
305
0.06
78
0.15
0.0
0.5
24 Gauge
40A
325
305
0.06
78
0.15
0.0
0.5
22 Gauge
40A
325
305
0.06
78
0.15
100
0.5
20 Gauge
40A
325
305
0.06
78
0.15
100
0.5
18 Gauge
45A
325
305
0.06
78
0.15
200
0.5
16 Gauge
45A
250
230
0.06
78
0.15
400
0.5
14 Gauge
45A
200
180
0.06
78
0.15
400
0.5
12 Gauge
45A
120
100
0.06
78
0.15
500
0.5
10 Gauge
45A
95
75
0.06
78
0.15
500
0.5
Please Note: “Floating height” has been set at 0.5” inch as default, but can be changed to your preference.
Please Note: “Cut Speed 2” has been set 20” in/min slower than “Cut Speed 1”. Adjust Accordingly within 20-40” in/min.
Gas Flow Rate – slpm/scfh: 155/330 Hot (cut flow); 215/460 Cold (post flow)

Click here for Consumables

Hypertherm 45®XP
Mild Steel - FineCut® Consumables (LOW SPEED)

Material Thickness Current Cut Speed 1 Cut Speed 2 Cutting Height THC Piercing Height Piercing Time Floating Height
26 Gauge
30A
150
130
0.06
70
0.15
0.0
0.5
24 Gauge
30A
150
130
0.06
68
0.15
0.0
0.5
22 Gauge
30A
150
130
0.06
70
0.15
100
0.5
20 Gauge
30A
150
130
0.06
71
0.15
100
0.5
18 Gauge
40A
150
130
0.06
73
0.15
200
0.5
16 Gauge*
40A
150
130
0.06
75
0.15
400
0.5
14 Gauge*
45A
150
130
0.06
76
0.15
400
0.5
12 Gauge
45A
120
100
0.06
78
0.15
500
0.5
10 Gauge
45A
95
75
0.06
78
0.15
500
0.5
Please Note: “Floating height” has been set at 0.5” inch as default, but can be changed to your preference.
Please Note: “Cut Speed 2” has been set 20” in/min slower than “Cut Speed 1”. Adjust Accordingly within 20-40” in/min.
Please Note: “Material” with a ( * ) is not a dross-free cut.
Gas Flow Rate – slpm/scfh: 155/330 Hot (cut flow); 215/460 Cold (post flow)

Click here for Consumables

Hypertherm 45®XP
Stainless Steel - Standard Consumables

Material thickness Cut Speed 1 Cut Speed 2 Cutting Height THC Piercing Height Piercing Time Floating Height
16 Gauge
237
217
0.06
125
0.15
100
0.5
14 Gauge
230
210
0.06
126
0.15
200
0.5
10 Gauge
90
70
0.06
130
0.15
400
0.5
3/16”
63
43
0.06
131
0.15
500
0.5
1/4"
40
20
0.06
131
0.15
600
0.5
3/8"
26
6
0.06
137
0.15
800
0.5
1/2"
12
7*
0.06
142
0.18
1200
0.5
5/8"
10
5*
0.06
145
Edge Start
Edge Start
0.5
3/4"
7
2*
0.06
148
Edge Start
Edge Start
0.5
7/8"
5
1*
0.06
151
Edge Start
Edge Start
0.5
Please Note: “Floating height” has been set at 0.5” inch as default, but can be changed to your preference.
Please Note: “Cut Speed 2” has been set 20” in/min slower than “Cut Speed 1”. Adjust Accordingly within 20-40” in/min.
Please Note: “Cut Speed 2” with a ( * ) has been set 5” in/min slower than “Cut Speed 1”. Adjust Accordingly within 5 – 8” in/min.
Gas Flow Rate – slpm/scfh: 151/320 Hot (cut flow); 184/390 Cold (post flow)

Click here for Consumables

Hypertherm 45®XP
Stainless Steel - FineCut® Consumables

Material Thickness Current Cut Speed 1 Cut Speed 2 Cutting Height THC Piercing Height Piercing Time Floating Height
26 Gauge
40A
325
305
0.02
68
0.08
0.0
0.5
24 Gauge
40A
325
305
0.02
68
0.08
0.0
0.5
22 Gauge
40A
325
305
0.02
68
0.08
100
0.5
20 Gauge
40A
325
305
0.02
68
0.08
100
0.5
18 Gauge
45A
325
305
0.02
68
0.08
200
0.5
16 Gauge
45A
240
220
0.02
70
0.08
400
0.5
14 Gauge
45A
200
180
0.02
70
0.08
400
0.5
12 Gauge
45A
120
100
0.02
80
0.08
500
0.5
10 Gauge
45A
75
55
0.02
80
0.08
600
0.5
Please Note: “Floating height” has been set at 0.5” inch as default, but can be changed to your preference.
Please Note: “Cut Speed 2” has been set 20” in/min slower than “Cut Speed 1”. Adjust Accordingly within 20-40” in/min.
Gas Flow Rate – slpm/scfh: 155/330 Hot (cut flow); 215/460 Cold (post flow)

Click here for Consumables

Hypertherm 45®XP
Stainless Steel - FineCut® Consumables (LOW SPEED)

Material Thickness Current Cut Speed 1 Cut Speed 2 Cutting Height THC Piercing Height Piercing Time Floating Height
26 Gauge
30A
150
130
0.02
69
0.08
0.0
0.5
24 Gauge
30A
150
130
0.02
69
0.08
0.0
0.5
22 Gauge
30A
150
130
0.02
69
0.08
100
0.5
20 Gauge
30A
150
130
0.02
69
0.08
100
0.5
18 Gauge
40A
145
125
0.02
69
0.08
200
0.5
16 Gauge
40A
115
95
0.02
69
0.08
400
0.5
14 Gauge
40A
110
90
0.02
69
0.08
400
0.5
12 Gauge
45A
120
100
0.02
80
0.08
500
0.5
10 Gauge
45A
75
55
0.02
80
0.08
600
0.5
Please Note: “Floating height” has been set at 0.5” inch as default, but can be changed to your preference.
Please Note: “Cut Speed 2” has been set 20” in/min slower than “Cut Speed 1”. Adjust Accordingly within 20-40” in/min.
Gas Flow Rate – slpm/scfh: 155/330 Hot (cut flow); 215/460 Cold (post flow)

Click here for Consumables

Hypertherm 45®XP
Aluminum - Standard Consumables

EXPLOSION HAZARD – CUTTING WITH ALUMINUM NEAR WATER. Do not cut aluminum alloys underwater or on a water table UNLESS you can prevent the accumulation of hydrogen gas. Never cut aluminum-lithium alloys in the presence of water. Aluminum can react with water to produce hydrogen, resulting in a potentially explosive condition that can detonate during plasma cutting operations. Refer to the Safety and Compliance Manual (80669C) for more information.

Material thickness Cut Speed 1 Cut Speed 2 Cutting Height THC Piercing Height Piercing Time Floating Height
1/10"
240
220
0.06
126
0.15
200
0.5
1/8"
170
150
0.06
131
0.15
400
0.5
3/16"
120
100
0.06
134
0.15
400
0.5
1/4"
70
50
0.06
137
0.15
500
0.5
3/8"
36
16
0.06
141
0.15
700
0.5
1/2"
21
16*
0.06
145
Edge Start
Edge Start
0.5
5/8"
15
10*
0.06
152
Edge Start
Edge Start
0.5
3/4"
8
3*
0.06
158
Edge Start
Edge Start
0.5
Please Note: “Floating height” has been set at 0.5” inch as default, but can be changed to your preference.
Please Note: “Cut Speed 2” has been set 20” in/min slower than “Cut Speed 1”. Adjust Accordingly within 20-40” in/min.
Please Note: “Cut Speed 2” with a ( * ) has been set 5” in/min slower than “Cut Speed 1”. Adjust Accordingly within 5 – 8” in/min.
Gas Flow Rate – slpm/scfh: 151/320 Hot (cut flow); 184/390 Cold (post flow)

Buy Hypertherm® Consumables

As an OEM authorized distributor, we want to be your dependable source for Hypertherm® units, consumables and accessories. You will find a selection of FineCut® and Regular Consumables specific to the Powermax® torch you have. Clicking on “Read more” will redirect you to our Hypertherm® Consumable Hub for quick drop-to-cart ordering.

Hypertherm® Powermax45® XP $2499

1/2” INCH PIERCE. Meet the newest member of the best-selling line of Powermax® portable plasma systems. The Powermax45® XP plasma cutter delivers increased cut capacity – up to 5/8″ inch (16 mm) metal – as well as faster cut speeds, and automatic gas adjustment for quick, simple setup and operation.

spec sheet
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Hypertherm® Powermax65®  $3499

5/8″ INCH PIERCE. The Powermax65® plasma system is a versatile machine for heavy-duty cutting and gouging in demanding environments. Designed to maximize uptime and productivity, the system offers the latest technological innovations, such as Smart Sense™ technology to automatically adjust the gas pressure. 

spec sheet
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Hypertherm® Powermax85®  $4499

3/4″ INCH PIERCE. The premier system for cutting 1″ inch (25 mm), the Powermax85® has the same features and options as the Powermax65®, but with more power from an output current of 85 amps. Designed to maximize uptime and productivity, the system offers the latest technological innovations, such as Smart Sense™ technology to automatically adjust the gas pressure.

spec sheet
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Hypertherm® Powermax105®  $5999

7/8″ INCH PIERCE. The Powermax105® plasma system has the duty cycle and performance needed for tough industrial cutting and gouging jobs. Delivering superior cut capabilities on 1-1/4″ inch (32 mm) thick metals, it also offers the latest technological innovations, such as Smart Sense™ technology to automatically adjust the gas pressure.

spec sheet
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Hypertherm® Powermax125®  $7699

1″ INCH PIERCE. Delivering maximum power and performance for air plasma, the Powermax125® plasma system cuts thick metals fast. Able to make short work of the toughest cutting and gouging jobs, the system offers a 100% duty cycle, a 1″ inch (25 mm) mechanized pierce capability, and fast gouging metal removal. It also gives you the latest technological innovations, such as Smart Sense™ technology to automatically adjust the gas pressure.

spec sheet
read more
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